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Tank Mixing Eductors |
| 3 Web Body-Nozzle Provides Maximum Spacing for Superior Suction Flow |
| Superior Performance comes from a Superior Design - Up to 5 to 1 Entrainment. We have No-Equal! |
| Now Available with Edathon coating, the strongest of all the fluoropolymers! More Details |
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Tank Eductors are designed for "in-tank"applications.
The TLA operates on the principle of flow dynamics pressurized
fluid is accelerated through the nozzle to become a high
velocity stream that entrains tank contents and intimately
mixes with them. This combined stream exits the TLA at
a high velocity creating a flow field capable of causing
additional agitation and mixing the tank contents.
The tank eductors motive fluid may come from two sources. The
tank liquid may be recirculated through the eductor via
an external pump or a secondary fluid may be introduced
into the tank. Gases, as well as liquids, are used as
the secondary fluid. Aeration and gas dispersion for
chemical reactions are common uses of gas motive systems.
Liquids are typically additives to be mixed with or to
dilute the tank contents. TLA's are often used in heating
applications where the motive fluid is generally steam. |
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| Tank Eductor (TLA) Features: |
Computer optimized
flow paths enable the JRG/JT TLA to maintain a high "pick-up ratio" (the ratio of fluid entrained to the motive fluid) while maximizing
the hydraulic efficiency (the ratio of hydraulic power at the
outlet of the TLA to the hydraulic power at the inlet) to generate
an optimum flow field from the greatest flow amplification.
- No moving parts in
the eductor, minimizing maintenance expenses.
- Optimum flow
field enables more activity within the tank than competitive
units without changing pumps.
- Compact design and
ease of mounting keeps the TLA from interfering with other
tank equipment.
- "In-tank" mounting
eliminates need for costly, complex mounting structures above
tanks.
- The TLA can be used in a wide variety
of open vessels or closed tanks.
- Eliminates stratification and promotes
a homogenous tank with relation to pH, temperature, solids or
gas dispersion, and distribution of chemicals.
- Produces a unique agitation not available
with other types of mixers, as the TLA can generate a directed
flow field within the fluid being mixed including viscous fluids,
slurries, and suspensions.
- Easily mixes liquids of differing
specific gravities and is excellent for scrubbing applications
where a lower specific gravity fluid is driven into the higher
one.
- Flow amplification due to high "pick-up
ratio" and hydraulic efficiency permits the use of smaller
pumps, which translates to reduced costs of mixing or agitation.
- Reduces investment cost
because existing transfer pumps can be utilized for more than
one purpose.
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| New Superior Design: |
|
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Excellent Corrosion Resistance
- Excellent Abrasion Resistance
- 300° F Continuous Service
- Good Non-Stick Characteristics
- Excellent Dielectric Insulation
- Radiation Resistant
This coating is applied via electrostatic powder spray or fluidized powder bed. In addition to possessing the high chemical and temperature resistance which all fluoropolymers are noted for, Edathon's strengths, radiation resistance, wear resistance, and creep resistance are significantly greater than those of other fluoropolymers such as PTFE, FEP, or PFA. Details about our Edathon Coating |
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| CALCULATING TURNOVER RATES |
| When turnover rates are used to calculate
mixing, it is important
to consider the viscosity of the fluid and the amounts of
solids present, the size and weight of the shapes of tanks
which limit the free flow of the mixing solids to maintain
suspension, the viscosity or odd flow field within the tank,
and suspensions that separate easily and demand constant
mixing.
In most cases, the TLA will usually provide a homogenous
mixture of the vessel in one to three turnovers.
When operated
with
pressure drops between 10 and 60 PSI, the TLA will entrain
at least 4 times as much tank liquid as the motive liquid
used. For pressure drops over 60 PSI, the amount of fluid
entrained by the TLA remains almost constant. Up
to 5 to 1 Entrainment
To calculate the required turnover time for
the tank with pressure drops between 10 and 60 PSI, divide
the tank volume by the result of the number of eductors times
the outlet flow (GPM). Larger Image of Manifold |
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| DETERMINING
EFFECTIVE FLOW FIELDS FOR MIXING IN TANKS |
To properly size a
TLA eductor for mixing a tank, the effective length of the flow
field must be determined. The amount of power put into the tank
varies based on the mass flow rate of the motivating fluid in
the eductor and the pressure of the fluid as it enters the system.
For
vessels mixed at an angle, the distance the eductor is actually
seeing must be calculated. For example, if the eductor is angled
upward, the distance is the hypotenuse of the triangle made
up of the length and the height of the tank.
Refer to the "Max
Length" listed in the chart below for determining the normal
effective plume length of the TLA eductor. At this length, the minimum
velocity centerline within the flow field is normally one foot
per second. Beyond this length, the lower velocities may have
limited effect on the tank contents. |
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| TLA Agitation/Mixing Performance
Chart |
| Size IPS |
|
Pressure Difference, PSI |
| 10 |
20 |
30 |
40 |
50 |
60 |
70 |
80 |
90 |
100 |
120 |
140 |
| |
Motive Flow (GPM) |
7.1 |
10.0 |
12.3 |
14.2 |
15.8 |
17.4 |
18.7 |
20.1 |
21.3 |
22.4 |
24.6 |
26.5 |
| 3/8 " |
Outlet Flow (GPM) |
35 |
50 |
61 |
71 |
79 |
87 |
88 |
90 |
91 |
92 |
94 |
96 |
| |
Max. Plume Length |
4 |
8 |
12 |
16 |
22 |
29 |
36 |
43 |
50 |
58 |
72 |
86 |
| 3/4 " |
Motive Flow (GPM) |
15.4 |
21.8 |
26.7 |
30.8 |
34.5 |
37.8 |
40.8 |
43.6 |
46.3 |
48.8 |
53.4 |
57.7 |
| Outlet Flow (GPM) |
77 |
109 |
134 |
154 |
172 |
189 |
192 |
195 |
197 |
200 |
204 |
209 |
| Max. Plume Length |
5 |
11 |
17 |
24 |
33 |
42 |
53 |
64 |
74 |
85 |
106 |
127 |
| |
Motive Flow (GPM) |
30.8 |
43.6 |
53.4 |
61.6 |
68.9 |
75.5 |
81.5 |
87.2 |
92.5 |
97.5 |
107 |
115 |
| 1-1/2 " |
Outlet Flow (GPM) |
154 |
218 |
267 |
306 |
345 |
378 |
384 |
389 |
395 |
400 |
409 |
417 |
| |
Max. Plume Length |
7.5 |
16 |
24 |
34 |
46 |
60 |
75 |
90 |
105 |
120 |
150 |
180 |
| 2 " |
Motive Flow (GPM) |
61.6 |
87.2 |
107 |
123 |
138 |
151 |
163 |
174 |
185 |
195 |
214 |
231 |
| Outlet Flow (GPM) |
308 |
436 |
534 |
616 |
689 |
755 |
767 |
778 |
789 |
799 |
818 |
835 |
| Max. Plume Length |
11 |
23 |
34 |
48 |
65 |
85 |
106 |
12 |
148 |
170 |
212 |
255 |
| |
Motive Flow (GPM) |
142 |
201 |
246 |
283 |
317 |
347 |
375 |
401 |
426 |
449 |
491 |
531 |
| 3 " |
Outlet Flow (GPM) |
708 |
1,003 |
1,228 |
1,417 |
1,585 |
1,737 |
1,764 |
1,790 |
1,815 |
1,836 |
1,880 |
1,920 |
| |
Max. Plume Length |
16 |
34 |
51 |
73 |
99 |
129 |
161 |
193 |
225 |
257 |
322 |
386 |
| 4 " |
Motive Flow (GPM) |
246 |
349 |
427 |
493 |
551 |
604 |
652 |
698 |
740 |
780 |
856 |
920 |
| Outlet Flow (GPM) |
1232 |
1744 |
2136 |
2448 |
2760 |
3024 |
3072 |
3112 |
3160 |
3200 |
3272 |
3336 |
| Max. Plume Length |
22 |
41 |
60 |
95 |
132 |
164 |
196 |
228 |
260 |
295 |
360 |
424 |
| 6 " |
Motive Flow (GPM) |
493 |
698 |
854 |
986 |
1102 |
1208 |
1304 |
1395 |
1480 |
1560 |
1712 |
1840 |
| Outlet Flow (GPM) |
2464 |
3488 |
4272 |
4896 |
5520 |
6048 |
6144 |
6224 |
6320 |
6400 |
6544 |
6672 |
| 8 " |
Motive Flow (GPM) |
986 |
1395 |
1709 |
1971 |
2205 |
2416 |
2608 |
2790 |
2960 |
3120 |
3424 |
3680 |
| Outlet Flow (GPM) |
4928 |
6976 |
8544 |
9792 |
11040 |
12096 |
12384 |
12448 |
12640 |
12800 |
13088 |
13344 |
| 10 " |
Motive Flow (GPM) |
1971 |
2790 |
3418 |
3942 |
4410 |
4832 |
5216 |
5581 |
5920 |
6240 |
6848 |
7360 |
| Outlet Flow (GPM) |
9856 |
13952 |
17088 |
19584 |
22080 |
24192 |
24576 |
24896 |
25344 |
25600 |
26176 |
26688 |
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| ** Pressure is in PSI and Plume Length shown in Feet |
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| SPECIFICATIONS |
| Standard
materials TLA's are cast or fabricated in: bronze, 316 stainless
and carbon steel. Cast units range from IPS 3/4 to 2. Larger
sizes and other materials are fabricated. Consult the factory
for details.
Standard body connection for 3/8 and 3/4 units is
male NPT and for 1-1/2 through 3, female NPT. Optional connections
include female/male NPT, butt weld, socket weld, VictualicTm,
sil-braze, and flanged. |
|
| Size |
Dimension
A |
Dimension B |
Dimension C |
Dimension D |
| |
IN |
(mm) |
IN |
(mm) |
IPS |
(mm) |
IN |
(mm) |
| 3/8" |
5.00 |
(127) |
2.50 |
(64) |
3/8 MNPT |
(10) |
.50 |
(12) |
| 3/4" |
7.25 |
(184) |
3.69 |
(94) |
3/4 MNPT |
(20) |
.81 |
(20) |
| 1-1/2" |
10.88 |
(276) |
5.50 |
(140) |
1-1/2 FNPT |
(40) |
1.12 |
(28) |
| 2" |
14.50 |
(368) |
7.69 |
(195) |
2 FNPT |
(50) |
1.62 |
(41) |
| 3" |
22.00 |
(559) |
11.75 |
(298) |
3 FNPT |
(80) |
2.50 |
(63) |
| 4" |
25.00 |
(635) |
12.00 |
(305) |
4 FNPT |
(100) |
3.00 |
(76) |
| 6" |
35.00 |
(889) |
25.00 |
(635) |
6 FNPT |
(150) |
4.50 |
(114) |
| 8" |
Dimensions Provided Upon Request |
| 10" |
Dimensions Provided Upon Request |
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| Specifications: |
Standard materials for TLA's are cast or fabricated in: bronze, 316 stainless and carbon steel. Cast units range from IPS 3/4 to 2. Larger sizes and other materials are fabricated. Consult the factory for details.
Standard body connection for 3/8 and 3/4 units is male NPT and for 1-1/2 through 3, female NPT. Over 4" is flanged. Optional connections include female/male NPT, butt weld, socket weld, VictualicTm, sil-braze, and flanged. |
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| Standard Materials: |
- Carbon Steel
- 316SS
- Bronze
- PVC
- PPL
- PVDF
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| RELATED LINKS |
| Request Pricing |
|
Typical Arrangement of Eductors for Tank Agitation & Mixing |
| Larger
Picture Of Our Model TLA |
| Printable TLA Performance Chart |
| Download
PDF Bulletin for TLA (PDF File 321kb) |
| For
Heating Liquids in Vessels see our Heater TLA Model |
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